Exhaust leak - CAN I DISABLE THE EGR???

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aopisa
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Exhaust leak - CAN I DISABLE THE EGR???

Post by aopisa » Tue Jul 05, 2011 6:11 am

I hope everyone had a great 4th weekend.

My exhaust has recently gotten louder. When I plug the tail pipe with a towel I can hear it on the driver's side of the engine. A cursory examination with a rubber hose "stethoscope" tells me that it is emanating from the area of the heater box (almost seems like dead center). I cannot exactly pinpoint it nor do I have practical experience with this system.

What should I be looking for to narrow down the possible source(s)?

Thanks.
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hambone
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Re: Exhaust leak

Post by hambone » Tue Jul 05, 2011 12:53 pm

The area will be sooty. Also, when the engine is revved, you can feel the leak like a hairdryer.
Inside the heat exchanger? I dunno...
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airkooledchris
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Re: Exhaust leak

Post by airkooledchris » Tue Jul 05, 2011 4:23 pm

it sounds like it would just be the gasket where the heater box connects to the bottom of the head....
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Gypsie
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Re: Exhaust leak

Post by Gypsie » Wed Jul 06, 2011 12:32 pm

Try this: slide under there with a screwdriver and 13mm socket on extension and check your heat exchanger stud nuts are torqued to spec. You can look at teh area while your there. see if you see the black sooty stuff.

Look over the exhaust system. sometimes the holes will be very small but make a big noise. look for the soot.

Do you have a cat?

Cats are fuzzy....
So it all started when I wanted to get better gas mileage....

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aopisa
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Re: Exhaust leak

Post by aopisa » Wed Jul 06, 2011 4:33 pm

I will get back under and do a more thorough inspection. I did not see any soot, but will look for it as well as checking the gaskets and the heater boxes.

I do not now have a cat, but agree they are fuzzy. Except this one:

Image

Thank you.
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Re: Exhaust leak

Post by bajaman72 » Wed Jul 06, 2011 6:33 pm

Man. That's a fugly cat.
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Re: Exhaust leak

Post by Sylvester » Thu Jul 07, 2011 3:48 am

I had a heat exchanger that rusted away inside, and was blowing through it. Took it awhile to get outside the HE.
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aopisa
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Re: Exhaust leak - found it - more advice needed

Post by aopisa » Wed Jul 13, 2011 10:17 am

I found the source of the exhaust leak. It is a break in the line leading to the EGR system I believe. That is why it sounded like it was emanting from the center of the heat exchanger. I am in the process of moving and do not have my Bentley.

The bus has been an invaluable partner in moving, but because of the move I cannot attend to the leak just yet.

Can I continue to drive it or should I stop?

What is the correct way to remedy this?

Is there a temporary fix so I can continue to use it to complete my move? It appears to have been repaired by the PO in an area just below the current break.

Thanks.

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Randy in Maine
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Re: Exhaust leak - found it - advice needed

Post by Randy in Maine » Wed Jul 13, 2011 10:30 am

I might have one of those tubes at home.....someplace. Is that the one that goes to the air plenum?
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poptop tom
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Re: Exhaust leak - found it - advice needed

Post by poptop tom » Wed Jul 13, 2011 10:37 am

Would exhaust wrap tape work temporarily? Might be worth a shot!
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aopisa
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Re: Exhaust leak - found it - advice needed

Post by aopisa » Wed Jul 13, 2011 10:58 am

Randy in Maine wrote:I might have one of those tubes at home.....someplace. Is that the one that goes to the air plenum?
This tube is connected to the elbow coming off the driver's side heat exchanger and leads into the EGR filter I believe.
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Randy in Maine
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Re: Exhaust leak - found it - advice needed

Post by Randy in Maine » Wed Jul 13, 2011 11:46 am

Well I don't have that one.
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aopisa
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Re: Exhaust leak - found it - advice needed

Post by aopisa » Wed Jul 13, 2011 11:53 am

Randy in Maine wrote:Well I don't have that one.
It appears to be all one unit. Thanks anyway. Can I patch it with something hi-temp resistant like Curil until I can locate this part?
1977 Westy 2.0L F.I.

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Re: Exhaust leak - found it - advice needed

Post by bajaman72 » Thu Jul 14, 2011 9:01 pm

Maybe JB weld or the exhaust wrap that was recommended. Ive used the exhaust wrap before, pretty easy stuff to deal with.
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aopisa
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Re: Exhaust leak - can I disable the EGR???

Post by aopisa » Fri Jul 15, 2011 4:58 am

bajaman72 wrote:Maybe JB weld or the exhaust wrap that was recommended. Ive used the exhaust wrap before, pretty easy stuff to deal with.
Thanks, I am going to give the wrap a try, just to get me through temporarily.

It appears that the part that is rusted is all one piece from just after the heat exchanger right through the EGR filter. Does anyone know if this is true? The bus also appears to have a catalytic converter right after this exhaust part.
1977 Westy 2.0L F.I.

Flow with whatever may happen and let your mind be free. Stay centered by accepting whatever you are doing. This is the ultimate. - Chuang Tzu

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