1978 Bus/manual/ 17mm Fill Plug Stripped

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Manfred
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1978 Bus/manual/ 17mm Fill Plug Stripped

Post by Manfred » Tue Jun 30, 2009 8:04 am

There was another post about a drain plug stuck, but this is a different issue.

The check bolt is starting to strip. It's not completely rounded out. I get so much wiggle with my 17mm hex wrench, I can't put any pressure on it.

Anyone have any advice? Will I have to drill it out? I'm tempted to just take it to a shop and tell them to change the trans fluid and let them deal with it. But as Colin says, you are the best mechanic out there. I'm sure he is right in this case. I can only imagine the hack job from a mechanic that doesn't care about my bus.

Is there any special socket I can buy?

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Amskeptic
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Re: 1978 Bus/manual/ 17mm check bolt stripped

Post by Amskeptic » Tue Jun 30, 2009 8:33 am

Manfred wrote:There was another post about a drain plug stuck, but this is a different issue.

The check bolt is starting to strip. It's not completely rounded out. I get so much wiggle with my 17mm hex wrench, I can't put any pressure on it.

Anyone have any advice? Will I have to drill it out? I'm tempted to just take it to a shop and tell them to change the trans fluid and let them deal with it. But as Colin says, you are the best mechanic out there. I'm sure he is right in this case. I can only imagine the hack job from a mechanic that doesn't care about my bus.

Is there any special socket I can buy?
By "check bolt" do you mean the "fill plug"?

Get an American bolt with a slightly bigger head than the 17mm socket, and file it as necessary, or if it is close go straight to >, hammer it into the socket and use a good pair of visegrips to loosen.
Colin
BobD - 78 Bus . . . 112,730 miles
Chloe - 70 bus . . . 217,593 miles
Naranja - 77 Westy . . . 142,970 miles
Pluck - 1973 Squareback . . . . . . 55,600 miles
Alexus - 91 Lexus LS400 . . . 96,675 miles

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Manfred
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Re: 1978 Bus/manual/ 17mm check bolt stripped

Post by Manfred » Tue Jun 30, 2009 9:00 am

Amskeptic wrote:[

By "check bolt" do you mean the "fill plug"?

Get an American bolt with a slightly bigger head than the 17mm socket, and file it as necessary, or if it is close go straight to >, hammer it into the socket and use a good pair of visegrips to loosen.
Colin
Sorry. Yes, the fill plug. This doesn't sound like it will be a fun job. Where do you find replacements plugs? Local auto chain or special order?

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dtrumbo
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Re: 1978 Bus/manual/ 17mm check bolt stripped

Post by dtrumbo » Tue Jun 30, 2009 9:25 am

Manfred wrote:Where do you find replacements plugs?
This claims to be a transmission drain plug for a 1978 bus.
Image
http://napaonline.com/MasterPages/NOLMa ... Drain+Plug
It doesn't look quite right to me, but might be worth seeing if your local NAPA can get one to put yer peepers on.

Another option is to get in touch with Ken at The Bus Comapny. www.thebusco.com I'm willing to bet he's got a couple (dozen) laying around.
- Dick

1970 Transporter. 2015cc, dual Weber IDF 40's
1978 Riviera Camper. Bone stock GE 2.0L F.I.
1979 Super Beetle convertible.

... as it turns out, it was the coil!

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Manfred
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Re: 1978 Bus/manual/ 17mm check bolt stripped

Post by Manfred » Tue Jun 30, 2009 9:29 am

dtrumbo wrote:
Manfred wrote:Where do you find replacements plugs?
This claims to be a transmission drain plug for a 1978 bus.
Image
http://napaonline.com/MasterPages/NOLMa ... Drain+Plug
It doesn't look quite right to me, but might be worth seeing if your local NAPA can get one to put yer peepers on.

Another option is to get in touch with Ken at The Bus Comapny. www.thebusco.com I'm willing to bet he's got a couple (dozen) laying around.

Thanks. That thing doesn't look anything like the one that is on there. When I'm ready to swap it out, I'll contact Ken.

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Manfred
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Post by Manfred » Tue Jun 30, 2009 9:46 am

Any one every use one of these? Will they work on that kind of recessed hex plug?

http://www.sears.com/shc/s/p_10153_1260 ... tyEnabled=

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Bleyseng
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Post by Bleyseng » Tue Jun 30, 2009 5:27 pm

I tack weld a 17mm bolt to the hex fill plug, screw on a 17mm nut and tack weld that. Then put a socket on it to remove it...

No muss, no fuss and no shaving into the tranny.. :cheers:

always remove the fill plug first!
Geoff
77 Sage Green Westy- CS 2.0L-160,000 miles
70 Ghia vert, black, stock 1600SP,- 139,000 miles,
76 914 2.1L-Nepal Orange- 160,000+ miles
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chitwnvw
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Post by chitwnvw » Tue Jun 30, 2009 9:46 pm

I think colin is right about this. We could tap and tie something else in there.

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