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Spongy New Brakes

Posted: Thu Sep 07, 2017 7:13 am
by Curtp07
1975 VW BUS

All new brake hardware on every wheel. New brake switches.

Brakes occasionally feel "spongy" i.e. When stopping sometimes the pedal will feel firm, other times it goes halfway to floor. Also the brake warning light is on when no brake pressure applied...off when brake pressure applied.

Steps:

1. Reveled brakes front and rear.
2. Change brake switches
3. Make sure rear shoes adjusted correctly
4. Test vacuum booster

More to come.

Re: Spongy New Brakes

Posted: Thu Sep 07, 2017 9:36 am
by Amskeptic
Curtp07 wrote:
Thu Sep 07, 2017 7:13 am
All new brake hardware on every wheel. New brake switches.

Brakes occasionally feel "spongy" i.e. When stopping sometimes the pedal will feel firm, other times it goes halfway to floor. Also the brake warning light is on when no brake pressure applied...off when brake pressure applied.

Steps:

1. Reveled brakes front and rear.
2. Change brake switches
3. Make sure rear shoes adjusted correctly
4. Test vacuum booster

More to come.
Protocol in the Technical Forums is to please identify your model/year vehicle so we can hunt down wiring diagrams and whatnot.
Colin
(are your new brake switches certifiably not Euromax?)

Re: Spongy New Brakes

Posted: Mon Sep 11, 2017 7:09 am
by Curtp07
Euromax..not sure.

Purchased from Bus Depot....

Re: Spongy New Brakes

Posted: Mon Sep 11, 2017 9:34 am
by sgkent
bleed the brakes thoroughly. make sure the booster push rod is properly adjusted if you replaced the master. Follow Colin's steps also.

Re: Spongy New Brakes

Posted: Tue Sep 12, 2017 6:36 pm
by Curtp07
Replaced both brake switches with non euromax. Bled all brakes.

Still warning light on until brake pressed then off...ugh

Re: Spongy New Brakes

Posted: Tue Sep 12, 2017 7:25 pm
by Amskeptic
Curtp07 wrote:
Tue Sep 12, 2017 6:36 pm
Replaced both brake switches with non euromax. Bled all brakes.

Still warning light on until brake pressed then off...ugh
Need model year (month of manufacture, too) so we can address electrical.

I've met Ugh. You, sir, are no Ugh.
Colin

Re: Spongy New Brakes

Posted: Thu Sep 14, 2017 8:33 am
by sgkent
I've met Ugh. You, sir, are no Ugh.
Colin
meet Ugh

Image

Re: Spongy New Brakes

Posted: Thu Sep 14, 2017 7:22 pm
by Curtp07
I'm close..

Working on getting the date of manufacture..

Re: Spongy New Brakes

Posted: Thu Oct 12, 2017 9:42 pm
by Curtp07
Well..update.

Bought warning light from Steve. Thank you Steve.

Problem solved,,,warning light illuminates key on. Goes out engine start!

Hooray for the team!

Ugh in training

Re: Spongy New Brakes

Posted: Sat Oct 14, 2017 6:34 am
by Amskeptic
Curtp07 wrote:
Thu Oct 12, 2017 9:42 pm
Well..update.

Bought warning light from Steve. Thank you Steve.

Problem solved,,,warning light illuminates key on. Goes out engine start!

Hooray for the team!

Ugh in training

Really? It was the warning light itself?
UghWannabe
(did SG Kent call it?)

Re: Spongy New Brakes

Posted: Sat Oct 14, 2017 7:50 pm
by Curtp07
Don't recall if Steve called it, or it was on our list.

Bus is running AWESOME. Next years visit will be for the orange one Colin.

I certainly tip my hat to all of you.....

:)